aviation edm machining wire edm

Aviation EDM As Part of a Lean Manufacturing Initiative

Aviation EDM Video

In Aviation EDM (Electrical Discharge Machining) has become an important facet of advanced manufacturing techniques. Machining processes are forever evolving into new technical territories and often new advances are achieved across multi-dimensional planes – in terms of improvements in machining accuracy, efficiency drives via automation/robotic handling, improvements in power management and indeed, the combination of alternative machining processes themselves. For instance, it is common to achieve efficiency savings over single process machining by combining 5 axis machining and electrical discharge machining. Electrical discharge machining (EDM machining) is a non-conventional machining process using electrodes and a controlled electrical current as a cutting tool, and is effectively a non-contact machining process, perfect for tight tolerance machining, precise finish machining and manufacturing with challenging and ultra tough materials, Titanium alloys being a prime example.

Aviation EDM: Non-contact Machining Processes to Achieve World-Class Machining Precision

Aviation EDM – or aviation electrical discharge machining is useful as a post-traditional machining process within aviation manufacturing, and the 2 common derivatives are wire erosion EDM and spark erosion EDM. Both of these aviation EDM processes use electrical discharge machining principles – ie, they remove material without touching or applying any forces to the work-piece, but they differ in application. Spark erosion EDM applies a high frequency – pulsating electrical current between electrode and machined component via a die – hence the nick name, die sink EDM machining. Wire erosion EDM applies the machining current via a wire passing through the component. Both of these processes are ‘very kind’ to the material and so, can be used for delicate internal machining and manufacturing of thin-walled components, avoiding the stresses and distortions that might occur during traditional, contact machining processes such as 5 axis machining & turning, and mill-turn machining.

Di-Spark Ltd: Supplying Aviation EDM For Over 40 Years.

With over 40 years in Aviation EDM manufacturing – among other sectors such as satellite, medical, defence and formula 1, Di-Spark know electrical discharge machining and commit to ongoing AS9100 (currently revision C) certification with a QMS capability without compromise.

Aviation EDM – High Precision Manufacturing For Aviation and Aerospace

Manufacturing aviation EDM components carries a unique responsibility in terms of safety and accountability, and Di-Spark carry this responsibility with confidence. Our Aviation EDM team leaders posses a vast wealth electrical discharge machining experience with Di-Spark, passing this knowledge onto a constant, reliable flow of apprentices. We also network with universities keeping a keen eye on talent from the world of academia as we constantly review staffing roles and organisational structure. We listen to our customers and respond to market conditions, helping maintain Di-Spark Ltd as a world-class machining sub-contract precision machining company to the aviation & aerospace sectors.

Contact Di-Spark Today for your Aviation Machining requirement…