24/7 Rapid Response Precision Machining & Manufacturing

Rapid Response Machining

D-Spark Ltd: World-Class Rapid Response Machining, operating Around-The-Clock

Aerospace Rapid Response Manufacturing

Rapid Response Machining Certified to ISO9001, AS9100C and SC21

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Rapid Response Precision Machining Capability

Our rapid response 5 axis machining cell offers the latest precision machining technologies, running 24/7 and configured to handle rapid response machining requirements. The operational work flow is as follows:

  • Work directly with the customer’s supplied step file on receipt of file
  • Step file worked to a CAD model
  • CAD Model key dimensional check on DRG
  • CAM machining operation
  • Deliver to customer
  • Lead time: 2 weeks

This cell manufactures high quality, rapid response product within short lead times and carries the following capability:

  • Mikron Vario 600 (no.1) 5-axis milling 15 hrs per day
  • Mikron Vario 600 (no.2) 5-axis milling 15 hrs per day
  • Mikron Vario 600 (no.3) 5-axis milling 15 hrs per day
  • Mikron Vario 600 (no.4) 5-axis milling 20 hrs per day
  • Mikron HSM 400 U* 5-axis milling 20 hrs per day
  • Mazak Integrex J200 5-axis mill-turn 15 hrs per day
  • Mazak Nexus 250 II MY 5 axis mill-turn operating 20 hrs per day
  • Mitutoyo Euro M544 CMM

Rapid Response: Overall Plant Capability

5 Axis Machining Cell

  • Mikron UCP 600 Vario running 16 hrs per day
  • Mikron UCP 600 Vario running 16 hrs per day
  • Mikron UCP 600 Vario running 16 hrs per day
  • Mikron UCP 600 Vario running 16 hrs per day
  • Mikron UCP 600 Vario running 16 hrs per day
  • Mikron UCP 600 Vario running 16 hrs per day
  • Mikron UCP 600 Vario running 16 hrs per day
  • Mikron HSM 400 U* running 16 hrs per day
  • Mikron HPM 450 U running 16 hrs per day

Mill Turn Machining Cell

  • Mazak Itegrex J200 running 14 hrs per day
  • Mazak 250MY running 14 hrs per day
  • Ecota MT 310 lathe running 14 hrs per day
  • Ecota MT 208 lathe running 14 hrs per day

Wire Erosion Electrical Discharge Machining Cell

  • Charmilles Cut 300 16
  • Charmilles Cut 300 16
  • Charmilles 330 F 16
  • Charmilles 330 F 16
  • Charmilles 240 16
  • Actspark EDM hole Drill

Spark Erosion Electrical Discharge Machining Cell

  • Agie Innovation 3* running 16 hrs per day
  • Agie Innovation 2* running 16 hrs per day
  • Agie Impact 2* running 16 hrs per day
  • Agie Hyper Spark 2* running 16 hrs per day
  • Agie Challenge running 8 hrs per day
  • Agie Form 2000 running 16 hrs per day
  • Bridgeport 540 running 5 hrs per day
  • Bridgeport 460 running 5 hrs per day
  • *Fully automated with robotic handling system

Quality & Inspection

  • Hexagon DEA Global Performance 70705 CMM (x:700 y:700 z:500)
  • Hexagon DEA Pioneer 050604 CMM (x:500 y:600 z:400)
  • Hexagon DEA Global Silver Advantage 122210 CMM (x:1200 y:2200 z:1000)
  • Mitutoyo Euro M544 CMM
  • Trimos VL600 Height Gauge
  • Tesa Visio 300 Optical Measurement System
  • Mantis Elite Stereo Inspection Magnifier
  • Vision HD High Definition Video Inspection System
  • SX 45 Microscope

Large & Heavy Machining

  • HPM 1350U running 16 hrs per day
  • Mikron VCP 800 running 16 hrs per day