Di-Spark 24/7 Advanced Manufacturing: Factory Tour

Di-Spark Ltd are a precision machining company, operating around-the-clock, manufacturing world-class precision components. The Di-Spark Factory tour offers a flavour of our 24/7 automated, multi-process precision machining facility, serving world-wide customers.
Di-Spark Factory Tour Video

AS9100.c. Aerospace Machining

Around the clock machining of aerospace parts, components and sub-assemblies machined to AS9100 Revision C Certification.

Energy Sector Precision Manufacturing

24/7 machining & precision manufacturing for the energy sector: Nuclear power plant machining, oil & gas industry components, hydro-electric power generation parts & wind-turbine mechanical sub-assemblies.

Using multi-process & multi-operation machining processes such as wire EDM, spark EDM, 5 axis milling & automated mill-turn, managed by AS9100c QMS

Complex, Prismatic & Intricate Precision Machining

Di-Spark Ltd operate aviation & aero-engine machining, certified to AS9100 Revision C.

Operating multi-process machining cells for Automated wire cut EDM, multi-operation die sink EDM with robot arm tool-change, automated mill-turn and multi axis mill-turn, Di-Spark manufacture the highest quality precision components within lean manufacturing principles.

Satellite & Space Machining

Di-Spark are signatories to the SC21 supply chain improvement programme, operate around the clock machining and maintain AS9100 revision C. certification for the manufacture of satellite and space components.

Medical, Surgical & Pharmaceutical Precision Machining

Precision machining focusing on the medical, surgical & pharmaceutical industries

High quality machined medical components & instruments manufactured to lean manufacturing principles

SC21 & AS9100 Defence Machining

Operating around the clock, with rapid-response AS9100 capability and vast experience in supply chain management – via SC21 Membership, Di-Spark manufacture world-class components and sub-assemblies for the defence sector.

98% OTD | 99% Quality | AS9100.D | 24-7 World-Class Components

Wire Erosion EDM Machining Services

Wire Erosion EDM utilises a wire electrode as the ‘cutting tool’. Wire Erosion EDM is ideal for manufacturing components from hard or difficult-to-machine materials. Di-Spark use Wire Erosion EDM to manufacture components for the Energy Sector & Valves, Satellite, Formula 1, Medical, Oil & Gas & Aerospace

Spark Erosion EDM Machining Services

Spark Erosion EDM machining uses a machined electrode to ‘sink’ its form into the workpiece, hence the term, Di-Sink. Metal is removed by vapourising material via repetitive sparks. Geometries that are impossible to produce by conventional machining can be produced by Spark Erosion EDM

5 Axis Machining

Precision machining: 5-axis machining allows the spindle to be positioned in several planes and/or angles to the work-piece. Five sides of a prismatic part can be machined in a single operation thus reducing set-up times (and improving metal removal efficiency & precision, tool life and surface finish and reducing tolerance build-up)

Multi-Task Mill-Turn

Mill-turn machining centres converge two metal cutting technologies into a single machine. Components which were traditionally processed on multiple machines can now be ‘done-in-one’. This technology allows Di-Spark to be lean, efficient and cost effective

Large/Heavy Machining

Di-Spark’s large machining cell utilises the latest large-component manufacturing technology. Working alongside partners at +GF+ AgieCharmilles, we use Mikron HPM 1350U high performance milling centres for processes ranging from heavy rough machining to precise finish machining.

Rapid Response Machining

Our rapid response 5 axis machining cell offers the latest precision machining technologies, running 24/7 and configured to handle rapid response machining requirements. This cell manufactures high quality, rapid response product within short lead times and carries impressive capability.

ISO 9001, AS9100 & SC21 Machining

Di-Spark Ltd are certified to AS9100 revision C, for the manufacture of complex parts, components and sub-assemblies. Di-Spark are also signatories to the SC21 Supply Chain Improvement programme, aimed at removing red tape and practising lean manufacturing principles.

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